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Custom Mylar Bags
Make your brand unforgettable with Custom Mylar Bags that demand attention. We blend superior Mylar protection with limitless design possibilities. Choose custom shapes, vivid graphics, and eye-catching finishes like holographic and glitter to create packaging that truly stands out. Protect your product, showcase your brand.
The utility of these specialized bags extends from common consumer goods to highly advanced technical applications. Within the food and beverage market, they are a staple for preserving items susceptible to spoilage, such as dried meats, nuts, and fruits.
This same need for preservation is critical in the pharmaceutical and medical sectors, where the bags are used to maintain the sterility of supplies and prevent the degradation of medicines.
Moving into technology, their role is to safeguard delicate goods. The electronics market employs them to defend sensitive components from static and moisture, while the aerospace industry uses them as a robust shield for vital equipment against harsh atmospheric conditions. From pantry to orbit, their ability to provide tailored, reliable protection makes them a foundational tool for product safety and longevity.
The protective capabilities of your Mylar packaging are directly determined by its dimensions and film thickness. These factors govern its structural rigidity, heat tolerance, and overall barrier integrity.
To ensure your product gets the precise protection it needs for optimal shelf life, we offer fully customized solutions across a wide spectrum of thicknesses and sizes.
Explore Our Film Thicknesses:
Standard Duty (2.5 – 3.5 mil): An excellent and economical choice for lightweight products, single-serve packets, and promotional samples.
Heavy Duty (5 – 7 mil): Engineered for maximum protection, these thicker films are the ideal solution for long-term food storage, vacuum sealing, and shielding items that are highly sensitive to moisture.
We leverage our experience as Mylar bag specialists to engineer closure systems that align perfectly with your product, user-convenience goals, and industry-specific regulations.
For absolute product integrity and compatibility with automated lines, we provide high-integrity heat sealing. We also offer press-to-close zippers for resealable convenience, as well as certified child-resistant (CR) locking mechanisms for compliance in regulated markets like cannabis and pharmaceuticals.
To complete your package’s functionality, we can integrate structural enhancements like easy-open tear notches, retail-ready euro or round hang holes, and bottom gussets that allow your product to stand impressively on any shelf.
Got questions about our custom Mylar bags? Find answers to our most common queries right here—covering everything from high-barrier materials and food-grade safety to custom finishes and child-resistant features.
What exactly makes a bag "Mylar"?
“Mylar” is a trade name for a specific type of polyester film (BoPET). In packaging, a “Mylar bag” refers to a multi-layer pouch that includes this metalized or foil layer. This layer provides an exceptional barrier against oxygen, moisture, and light, which is why it’s the industry standard for keeping products fresh and potent.
Are your Mylar bags food-grade and BPA-free?
Yes, absolutely. All our Mylar bags intended for food contact are manufactured using 100% food-grade, FDA-approved, and BPA-free materials. The inner-most layer is always a food-safe, inert plastic that safely separates your product from the barrier layers.
Are Mylar bags smell-proof?
Due to their multi-layer construction and extremely low Oxygen Transfer Rate (OTR), our Mylar bags are highly effective at locking in aromas. This makes them an ideal choice for products with strong scents, such as coffee, herbs, spices, and cannabis.
What is the difference between holographic, glitter, and regular Mylar finishes?
Regular Mylar: Typically has a solid, shiny silver (metalized) or matte silver (foil) appearance.
Holographic: Uses a special film layer that diffracts light, creating a vibrant, rainbow-like shimmer that moves with the bag.
Glitter: Has a sparkling, textured finish that is permanently embedded into the bag’s material for a high-impact, tactile effect. All three options provide the same high-barrier protection.
Can I get a clear window on a Mylar bag?
Yes. We can create “hybrid” bags that combine the high-barrier protection of Mylar with a clear, food-safe window. This is a very popular option as it allows customers to see the quality of your product while the rest of the pouch protects it. The window can be any custom shape.
Can you add features like zippers and hang holes?
Of course. Our Mylar bags are fully customizable. We can add a variety of features, including press-to-close zippers (for resealability), easy-open tear notches, and hang holes (round or “sombrero” style) for retail display.